Forstner KA6 Cut to Length Line

Forstner KA6 cut to length machine - CIDAN Machinery Americas
5 KNIVES AS STANDARD WITH CAPLOCK DESIGN

5 Slitting Knives & cap-lock design

On the Forstner KA6 slit and CTL, 5 Sets of slitting knives come standard. The shafts are made of polished tool steel and the slitting blades hardened with a Rc45 hardness. The tolerance between the shaft and blades is less that .0005” (.01mm), creating a smooth and easy-to-move positioning of the slitting blades anywhere on the shaft.

The cap-lock design consists of a half moon mild steel that presses onto the shaft by an allen head screw. Because the cap-lock is softer than the shaft, there’s no need to worry about “scoring” the shaft like other designs tend to over time.

The knives have a two side cutting surface, so you can alternate sides and take tension out of narrow slits. The machines come standard with a red with sliver letting on the scale for ease of reading the position of the top blade.

 

Forstner KA6 slit and cut to length machine slitting knives - CIDAN Machinery Americas

SENSITIVE MATERIAL MODE

Sensitive Material Mode

Not only is the coil-selector automatically controlled, but also the adjustment of the upper straightening rollers.

Whenever a new coil is selected, the upper straightening rollers adjust into a new position to ensure the straightening quality.

A special sensitive material operating mode prevents start-stop-lines by the upper straightening rollers and increases the quality of the coil-line enormously. Even a single sheet can be produced without coil-set or marking of the material by the automatically adjusted upper rollers.

Forstner Coil Processing Control Unit - CIDAN Machinery Americas

forstner coil processing straightening rollers - CIDAN Machinery Americas

6 STRAIGHTENING ROLLERS

6 Straightening Rollers

With the 6-roller straightener you can create mark-free, flat sheets. The upper straightening rollers are automatically positioned in front of the sheet and open before standstill to avoid stopping marks.

The straightener has a motor and one pair of infeed rollers, 6 straightening shafts . 110 mm and one pair of out-feed rollers . 70 mm. The upper straightening shafts are also programmable.

Forstner coil processing straightener with 6 rollers - CIDAN Machinery Americas

The Forstner KA6 series are massive all-in-one slitting and cut-to-length systems. Forstner’s attention to detail and industry leading innovations have made them a worldwide slit and cut-to-length leader. This attention to detail is on display in the KA6. The six roller-bearing infeed guide rollers, angled to match the loop of the coil from a decoiler, help prevent creasing on soft material like copper, aluminum, and zinc as they to guide materials in the pinch rolls. The pinch rolls then pull the material evenly from a decoiler without slipping or twisting; even plastic film can be applied smoothly and evenly with the fully rubberized rolls. The KA6 offers so many options and configurations that, regardless of your individual needs, your perfect slitting and cut-to-length system is just a click away.

  • Infeed Roller Guide
  • Infeed Guide with four roller bearings
  • Fully rubberized Pinch Infeed Rollers
  • Electronic Eye
  • Infeed Guide Adjustment
  • Encoder
  • Straightening Rollers
  • Slitting Blade Cover
  • 5 sets of slitting knives
  • Raise/Lower Slitting Shaft
  • Guillotine Shear

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Specifications
KA6 Specifications
Machine KA6 KA6 CTL KA6-1500 KA6-1500 CTL
Type Slit & Cut-to-Length Cut-to-Length Slit & Cut-to-Length Cut-to-Length
Straightening Rolls 6 -2.75″ (70mm) 6 -2.75″ (70mm) 6 -2.75″ (70mm) 6 -2.75″ (70mm)
Working Width 50 inch (1270mm) 50 inch (1270mm) 60 inch (1500mm) 60 inch (1500mm)
Shearing Capacity 14ga (2mm) 14ga (2mm) 14ga (2mm) 14ga (2mm)
Slitting Capacity See Chart See Chart
Slitting Shaft 4 Inch (100mm) 4 Inch (100mm)
Slitting Knives 5 5
Speed 85 FPM (25MPM) 85 FPM (25MPM) 85 FPM (25MPM) 85 FPM (25MPM)
Weight 5600lb. (2545kg) 5200lb. (2363kg) 6100lb. (2772kg) 5700lb. (2590kg)
Height 42 Inch (1066mm) 42 Inch (1066mm) 42 Inch (1066mm) 42 Inch (1066mm)
Width 72 inch (1828mm) 72 inch (1828mm) 87 inch (2209mm) 87 inch (2209mm)
Depth 81 inch (2057mm) 81 inch (2057mm) 91 inch (2311mm) 87 inch (2209mm)
Power 6HP (4.5Kw) 6HP (4.5Kw) 7.0HP (5.25Kw) 7.0HP (5.5Kw)
Voltage 230V 3phase 230V 3phase 230V 3phase 230V 3phase
Breaker 35amp 35amp 35amp 35amp
Specifications
KA6 Slitting Capacity
Mild Steel **Stainless Aluminum
Gauge mm Slits Gauge mm Slits Inch mm Slits
16 1.67 3 20 1.1 3 0.105 2.67 3
18 1.25 4 22 0.83 4 0.079 2 4
20 1 5 24 0.67 5 0.063 1.6 5
24 0.71 7 26 0.48 7 0.045 1.14 7
26 0.56 9 0.035 0.89 9

** NOTE: Stainless slitting is based on high shock/high chrome slitting knives

Specifications
KA6-1500 Slitting Capacity
Mild Steel **Stainless Aluminum
Gauge mm Slits Gauge mm Slits Inch mm Slits
18 1.15 3 22 0.77 3 0.072 1..84 3
20 0.86 4 24 0.58 4 0.054 1.38 4
22 0.69 5 26 0.46 5 0.043 1.1 5
26 0.49 7 29 0.33 7 0.031 0.79 7
29 0.38 9 0.024 0.61 9

** NOTE: Stainless slitting is based on high shock/high chrome slitting knives

  • Infeed Roller Guide
  • Infeed Guide with four roller bearings
  • Fully rubberized Pinch Infeed Rollers
  • Electronic Eye
  • Infeed Guide Adjustment
  • Encoder
  • Straightening Rollers
  • Slitting Blade Cover
  • 5 sets of slitting knives
  • Raise/Lower Slitting Shaft
  • Guillotine Shear
  • Film Applicator 48” or 60”
  • 115FPM (35MPM) Speed in lieu of standard
  • Set of Stripper Rings for slits narrower than 4”
  • Extra Set of Slitting Knives
  • Automatic Slitting Shaft Raise and Lowering (motorized)
  • Hard Chrome on straightening rollers for high run stainless applications
  • 5 Sets High Shock/High Chrome slitting blades for stainless slitting, in lieu of STD
  • Cut-to-Length Shear Blade, High Shock/High Chrome for stainless cutting
  • Radio Remote Control for infeed with Powered Decoiler
  • 6” Color AMK Control, in lieu of STD
  • KT-Table 48” – Enable operator access to slit blades without moving material
  • KT-Table 60” – Enable operator access to slit blades without moving material table
  • Perforator Tool, 20ga (1mm) capacity
  • Scrap Rewinder, left or right side.
  • Hydraulic Scissor Table, 4’ x 10’, 24” resting height, 12” stroke
  • 1/2” increment drop of table for stacking, 18” hydraulic movement on rail to access shear and stacked material.